TrueZero High-Precision Off-Machine Laser Tool Setter
Precision Tool Inspection
Model: TrueZero
High-Precision Off-Machine Laser Tool Setter
Precision Tool Inspection Device, HIPPSC Tool Automation Ecosystem Member, Off-Machine Tool Presetting & Inspection Unit for Workshop Core functions: Automatic Measurement & Presetting of Tool Length, Diameter, Concentricity, Edge Runout, R-Angle.
0.1um
Display Accuracy
0.15mm
Min Measurable Tool Diameter
30s/pc
One-Touch Measurement Cycle
9 Models
E25 to E100 and T30 to T50
Product Basic Information
Full Product NameHigh-Precision Off-Machine Laser Tool Setter
Product ModelTrueZero
Product PositioningPrecision Tool Inspection Device, HIPPSC Tool Automation Ecosystem Member, Off-Machine Tool Presetting & Inspection Unit for Workshop
Core ApplicationAutomatic Measurement & Presetting of Tool Length, Diameter, Concentricity, Edge Runout, R-Angle
Product TypeHigh-Precision Off-Machine Laser Tool Setter (Presetter)
Applicable IndustriesCNC Machining, Mold Manufacturing, Precision Machinery, Aerospace, Automotive Parts Machining, etc.
Core Performance Parameters
| Parameter | TrueZero E25 | TrueZero E32 | TrueZero E40 | TrueZero E50 | TrueZero E63 | TrueZero E100 | TrueZero T30 | TrueZero T40 | TrueZero T50 |
|---|---|---|---|---|---|---|---|---|---|
| Min Measurable Tool Diameter | 0.15mm | 0.15mm | 0.15mm | 0.15mm | 0.15mm | 0.15mm | 0.15mm | 0.15mm | 0.15mm |
| Max Measurable Tool Diameter | 32mm | 32mm | 32mm | 32mm | 80mm | 80mm | 32mm | 80mm | 80mm |
| Max Measurable Tool Height | 400mm | 400mm | 400mm | 400mm | 400mm | 500mm | 400mm | 400mm | 500mm |
| Parameter | HSK25E | HSK32A HSK32C HSK32E HSK40F | HSK40A HSK40C HSK40E HSK50F | HSK50A HSK50C HSK50E HSK63F | HSK63A HSK63C | HSK100A | BT30 BBT30 | BT40 BBT40 | BT50 BBT50 |
|---|---|---|---|---|---|---|---|---|---|
| Spindle Nose Accuracy | ＜1μm | ＜1μm | ＜1μm | ＜1μm | ＜1μm | ＜1.5μm | ＜1μm | ＜1μm | ＜1.5μm |
| Spindle Remote End Accuracy | ＜5μm | ＜5μm | ＜5μm | ＜5μm | ＜5μm | ＜5μm | ＜5μm | ＜7μm | ＜7μm |
| Repeat Measurement Accuracy (Diameter) | ±2μm | ±2μm | ±2μm | ±2μm | ±4μm | ±4μm | ±2μm | ±4μm | ±4μm |
Display Accuracy0.1μm
Repeat Measurement Accuracy (Length)±2μm
Repeat Measurement Accuracy (Concentricity)≦1.5μm
Repeat Measurement Accuracy (Edge Runout)≦1.5μm
Repeat Measurement Accuracy (Arc)±5μm (For arcs above R1; measurement accuracy degrades for arcs below R1, detection may fail)
Spindle Speed Range0-1000 rpm/min
Spindle Speed During Measurement600rpm (default, adjustable)
Spindle Speed During Scanning10rpm
Rapid Traverse Speed5000mm/min
Measurement Traverse Speed3000mm/min
Measurement Speed2mm/min
Number of Axes3 Axes (X-Axis / Z-Axis / C-Axis Rotation)
Single Measurement Cycle≤30s/pc (Standard One-Touch Measurement Process)
Dimensions & Weight
Equipment Dimensions (L×W×H)600×1050×1900mm
Equipment Net Weight350KG (370KG for E100, T50)
Base Mounting DimensionsAdaptable to Standard Industrial Workbench, with Adjustable Leveling Feet
Laser Probe Stroke (X-Axis)±150mm
Laser Probe Stroke (Z-Axis)400mm (500mm for E100, T50)
Operation Interface12.3-inch Industrial Touch Screen, Supports Chinese/English Switching
Equipment StructureVertical Integrated Body, Laser Probe + Precision Spindle + Electrical Control System Integrated
Electrical & Pneumatic Specifications
Rated Power SupplyAC220V / 50Hz
Rated Power2KW
Rated Current10A
Power InterfaceGB Standard 3-Pin 10A Plug
Control VoltageDC24V
Rated Air Supply Pressure0.6-0.8 MPa (for Spindle Tool Release/Clamping)
Maximum Air Consumption50L/min
Air Supply InterfaceΦ10mm Quick-Connect Fitting
Protection RatingIP54
Environmental Adaptability & Protection
Operating Ambient Temperature0℃ ~ 45℃
Storage Ambient Temperature-10℃ ~ 60℃
Operating Ambient Humidity20%~90% RH (Non-Condensing)
Vibration Resistance0.5G (10-60Hz)
Impact Resistance1G (11ms)
Noise Level≤65dB(A)
Dust Environment AdaptabilityAdaptable to Typical Dusty Machining Workshop Environment, Laser Probe Requires Regular Cleaning
Oil-Contaminated Environment AdaptabilityAdaptable to Typical Oil-Contaminated Machining Workshop Environment, Anti-Oil Coating on Equipment Surface
Core Function Configuration
Core Function 1Automatic Tool Length Measurement (1μm Accuracy)
Core Function 2Automatic Cutting Edge Diameter Measurement (Min. 0.2mm)
Core Function 3Automatic Edge Runout Measurement (Multi-Edge Tools)
Core Function 4Automatic R-Angle Measurement & Calculation
Core Function 5Automatic Concentricity Measurement (Tool Shank)
Core Function 6Automatic Tool Holder Scan Recognition & Information Traceability (Optional)
Core Function 7Automatic Tool Life Statistics & Warning Management
Core Function 8One-Touch Fully Automatic Measurement (Length + Diameter + Runout + Concentricity + R-Angle)
Operation MethodTouch Screen One-Touch Operation / Electronic Handwheel Manual Debug (X/Z/C 3 Axes)
Storage CapacityStores ≥10,000 Tool Measurement Records, ≥100 Tool Parameter Templates
Communication InterfaceEthernet / RS232 / RS485 / USB (Supports MES/ERP Upload)
Data OutputMeasurement Result Printing, Network Upload, Label Printing, Scan Traceability
Safety Protection System
Safety Function 1Emergency Stop Button (Dual Channel: Body + Control Panel)
Safety Function 2Laser Probe Anti-Collision Protection, Auto Stop on Over-Travel
Safety Function 3X/Z Axis Soft Limit + Hard Limit Dual Protection
Safety Function 4Automatic Alarm & Shutdown on Spindle Abnormality
Safety Function 5Full Electrical Protection: Overcurrent, Overvoltage, Overload, Overtemperature
Safety Function 6Air Supply Pressure-Loss Protection, Air-Off Self-Lock (Spindle Tool Release Protection)
Safety Function 7Auto Pause & Alarm Prompt on Program Runtime Error
Safety Function 8Error-Proof Function: Auto Recognition & Alarm on Tool Holder Model Mismatch
Safety Function 9Laser Safety Class 2, Compliant with Eye Safety Standards
Integration & Compatibility
CNC System CompatibilityFully Compatible with FANUC, Siemens, Mitsubishi, Heidenhain, Huazhong CNC, GSK and Other Mainstream CNC Systems
Machine Tool Brand CompatibilityFully Compatible with Mazak, DMG MORI, Makino, HAAS, Shenyang Machine Tool, Dalian Machine Tool and Other Mainstream Brand Machining Centers
Tool Holder System CompatibilityFully Compatible with BT, HSK, SK, CAT and Other Mainstream Tool Holder Systems (via Spindle Adapter Replacement)
Data Upload MethodSupports MES Integration, ERP Data Upload, Local Database Export
Automated Production Line IntegrationStandardized Interface, Seamless Integration with MES/ERP Systems, Automated Production Lines, Tool Management Systems
Software System CompatibilitySupports Windows/Linux, Can Integrate with Customer's Proprietary Production Management System
Secondary Development SupportComplete SDK & API Provided, Supports Customer Customized Secondary Development
After-Sales & Support Services
Full Machine Warranty Period12 months (from the date of equipment acceptance)
Warranty Service ContentFree on-site repair, free replacement of non-human-damaged parts, free technical support during warranty period
On-Site Service Response TimeResponse within 4 hours domestically, on-site within 24 hours (48 hours for remote areas)
Technical Support Service7×24 Remote Technical Support, Lifetime Free Technical Consultation
Installation & Debugging ServiceFree on-site installation, debugging & training until normal production
Training ServiceFree operation, programming & maintenance training, customizable training content
Spare Parts SupplyNationwide spare parts warehouses, common spare parts delivered within 48 hours, core spare parts within 72 hours
Equipment Upgrade ServiceLifetime Equipment Software Upgrade & Function Expansion Services
Residual Value Recovery ServiceEquipment trade-in & residual value recovery service available
Maintenance & Care Specifications
Daily Maintenance (Daily)1.Clean oil/dust from equipment surface; 2. Check air supply pressure;
3.Check emergency stop button; 4. Check laser probe window cleanliness
Weekly Maintenance (Weekly)1.Clean laser probe optical window (use professional lens cloth); 2.Check air hoses & cables for damage/looseness;
3.Check spindle taper for wear, clean & apply anti-rust oil; 4.Back up equipment measurement data
Monthly Maintenance (Monthly)1.Lubricate X/Z axis guide rails & ball screws; 2.Check electrical system terminals for looseness;
3.Calibrate measurement accuracy (using standard calibration tool holder); 4.Clean dust inside electrical control cabinet
Quarterly Maintenance (Quarterly)1.Comprehensive check of equipment body sealing; 2.Check servo motor & spindle operating status;
3.Comprehensive calibration of all measurement accuracies; 4.Check safety protection system functionality
Annual Maintenance (Yearly)1.Full disassembly & maintenance of X/Z axis guide rails, ball screws & bearings; 2.Replace aged air hoses, cables & seals;
3.Comprehensive electrical system performance test; 4.Full machine accuracy calibration & performance test
Wear Parts Replacement Cycle1.Laser Probe Lens: 3-6 months (depending on usage frequency); 2.Spindle Adapter: 12-24 months (depending on usage frequency); 3.Air Hose Fittings: 12 months;
4.Seals: 12-24 months
Maintenance ConsumablesSpecial Guide Rail Grease, Laser Lens Cleaning Solution, Lens Cloth, Sealant, Compressed Air Filter Element, Spindle Anti-Rust Oil, etc.
Maintenance ServiceOriginal factory on-site maintenance service available, customizable maintenance packages
Standard & Optional Accessories
Standard Accessories1.Laser tool setter main unit x1; 2.Industrial touch screen control panel x1;
3.Standard spindle adapter x1 set (BT40);4.Standard calibration tool holder x1; 5.Air source FRL unit x1 set; 6.Power cable & communication cable x1 set;
7.Product manual, operation manual & maintenance manual x1 set; 8.Electronic handwheel x1
Optional Accessory 1: Function Expansion1.Tool holder scan recognition system (QR/barcode); 2.Tool presetting system software module;
3.Multi-spec spindle adapters (BT30/HSK-A63/HSK-A100, etc.); 4.Dedicated edge measurement program;5.Dedicated concentricity measurement program;
6.Data acquisition & traceability system software
Optional Accessory 2: Safety Protection1.Equipment protective cover; 2.Audible & visual alarm device;
3.Laser safety glasses
Optional Accessory 3: Installation Adaptation1.Customized mounting base; 2.Special spindle adapter (non-standard tool holder); 3.Extension cables & air hoses; 4 Label printer
Optional Accessory 4: Services1.Extended warranty service; 2.Annual maintenance package;
3.Customized measurement program development;
4.Secondary development service; 5.On-site training service
Application Scenarios & Adaptation Scope
Core Application Scenario 1Tool Length, Diameter, Concentricity, R-Angle Presetting & Inspection for CNC Machining Centers
Core Application Scenario 2Quick Changeover Measurement & Parameter Setting for Multi-Variety, Small-Batch Tools
Core Application Scenario 3Tool Presetting for Machining Workshops in Automotive Parts, Aerospace, Mold, 3C Electronics, Engineering Machinery Industries
Core Application Scenario 4Unmanned Machining Workshop, Lights-Out Factory Tool Presetting & Life Management
Core Application Scenario 5Tool Life Management, Machining Quality Traceability, Production Data Collection & Analysis
Compatible Machine Tool TypesVertical Machining Center, Horizontal Machining Center, Gantry Machining Center, CNC Lathe, Grinding Machine and Other CNC Equipment
Applicable IndustriesAutomotive Manufacturing, Aerospace, Mold Machining, 3C Electronics, Engineering Machinery, Medical Devices, General Machinery and All Machining-Related Industries
Machine Safety Requirements & Compliance
CE Safety CertificationNon-Compliant
3C Safety CertificationNon-Compliant
Laser Safety ClassClass 2 (Compliant with IEC 60825-1)
Mechanical ProtectionCompliant with GB/T 15706 Machinery Safety Standard
Emergency Stop ButtonCompliant with GB/T 16754 Emergency Stop Device Standard
Control CircuitCompliant with GB/T 5226.1 Machinery Electrical Safety Standard
Interlock DeviceCompliant with GB/T 18831 Interlocking Device Standard
Grounding RequirementCompliant with GB/T 5226.1 Grounding Protection Standard
Software LogicCompliant with GB/T 20438 Functional Safety Standard
Safety LabelingCompliant with GB 2894 Safety Signs Standard
Environmental RequirementsCompliant with GB/T 37414 Industrial Environment Standard
Electrical InspectionCompliant with GB/T 5226.1 Electrical Equipment Inspection Standard
Equipment NameplateCompliant with GB/T 13306 Nameplate Standard
Noise LevelCompliant with GB/T 3768 Noise Measurement Standard
Electromagnetic CompatibilityCompliant with GB/T 17799.2 EMC Standard