CobotFlow Tool Loading & Setting Robot
Tool Automation Ecosystem
Model: CobotFlow
Tool Loading & Setting Robot
Core Integration Unit of Tool Automation Ecosystem, Enabling Unmanned Tool Pre-Processing for Precision Machining Workshops Core functions: Full-Process Automation of Tool Holder Loading, Tool Setting, Presetting and Transfer for CNC Machining Centers.
10KG
Max Payload
0.03mm
Repeat Positioning Accuracy
8s/pc
Standard Tool Setting Cycle
6 Axes
Collaborative Robot
Product Basic Information
Full Product NameTool Loading & Setting Robot
Product ModelCobotFlow
Product PositioningCore Integration Unit of Tool Automation Ecosystem, Enabling Unmanned Tool Pre-Processing for Precision Machining Workshops
Core FunctionsFull-Process Automation of Tool Holder Loading, Tool Setting, Presetting and Transfer for CNC Machining Centers
Product Type6-Axis Collaborative Robot (Dedicated for Tool Loading & Setting)
Applicable IndustriesCNC Machining, Mold Manufacturing, Precision Machinery, Aerospace, Automotive Parts, 5-Axis Precision Machining, etc.
Core Performance Parameters
Maximum Payload10KG
Working Radius (Maximum Reach)1300mm
Repeat Positioning Accuracy±0.03mm
Absolute Positioning Accuracy±0.1mm
Number of Axes6 Axes
Maximum Joint Speed180°/s
Maximum Linear Speed5m/s
Cycle Time (Standard Tool Loading & Setting Process)≤8s/pc
Tool Setting Repeat Accuracy±0.02mm
Tool Holder Clamping RangeFull Series Compatibility: BT30/BT40/HSK-A63/HSK-A50
Dimensions & Weight
Equipment Dimensions (L×W×H)2200×800×1600mm
Robot Body Height880mm
Base Mounting Dimensions2200mm×800mm
Equipment Total Weight390KG
Robot Body Weight40KG
Control Cabinet Dimensions345×345×145mm
Control Cabinet Weight8.5KG
Electrical & Pneumatic Specifications
Rated VoltageAC220V
Rated Frequency50-60Hz
Rated Power500W
Standby Power≤50W
Peak Power≤800W
Power InterfaceGB Standard 3-Pin 16A Plug
Control VoltageDC24V
Rated Air Supply Pressure0.6-0.8 MPa
Maximum Air Consumption120L/min
Air Supply InterfaceΦ10mm Quick-Connect Fitting
Protection RatingIP54
Environmental Adaptability & Protection
Operating Ambient Temperature0℃ ~ 50℃
Storage Ambient Temperature-10℃ ~ 60℃
Operating Ambient Humidity20%~90% RH (Non-Condensing)
Vibration Resistance0.5G (10-60Hz)
Impact Resistance1G (11ms)
Noise Level≤65dB(A)
Dust Environment AdaptabilityAdaptable to Typical Dusty Machining Workshop Environment
Oil-Contaminated Environment AdaptabilityAdaptable to Typical Oil-Contaminated Machining Workshop Environment
Core Function Configuration
Core Function 1Automatic Tool Holder Clamping & Unclamping
Core Function 2Automatic Tool Length & Diameter Setting Measurement
Core Function 3Tool Presetting, Automatic Wear Compensation
Core Function 4Automatic Tool Holder Scan Recognition & Information Traceability
Core Function 5Multi-Station Automatic Tool Holder Transfer, Loading & Unloading
Core Function 6Automatic Tool Setting Data Upload to CNC System
Core Function 7Automatic Tool Life Statistics & Warning
Core Function 8One-Touch Automatic Tool Change & Setting Full Process
Programming MethodDrag-and-Drop Graphical Programming / Teach Pendant Manual Programming / Offline Programming
Storage CapacityStores ≥1,000 Tool Parameter Sets, ≥100 Job Programs
Communication InterfaceProfinet/Modbus TCP/Ethernet/IP/RS232/RS485
Safety Protection System
Safety Function 1Full-Axis Collision Detection, Stop on Contact, Ensuring Human-Robot Coexistence Safety
Safety Function 2Emergency Stop Button (Dual Channel: Body + Control Cabinet)
Safety Function 3Safety Door Lock (Optional)
Safety Function 4Light Curtain Protection (Optional)
Safety Function 5Full Electrical Protection: Overcurrent, Overvoltage, Overload, Overtemperature
Safety Function 6Air Supply Pressure-Loss Protection, Air-Off Self-Lock
Safety Function 7Auto Pause & Alarm on Program Runtime Error
Safety Function 8Error-Proof Function: Auto Recognition & Alarm on Tool Holder Model Mismatch
Integration & Compatibility
CNC System CompatibilityFully Compatible with FANUC, Siemens, Mitsubishi, Heidenhain, Huazhong CNC, GSK and Other Mainstream CNC Systems
Machine Tool Brand CompatibilityFully Compatible with Mazak, DMG MORI, Makino, HAAS, Shenyang Machine Tool, Dalian Machine Tool and Other Mainstream Brand Machining Centers
Tool Holder System CompatibilityFully Compatible with BT, HSK, SK, CAT and Other Mainstream Tool Holder Systems
Tool Setter CompatibilityFully Compatible with Marposs, BLUM, Hexagon, Renishaw and Other Mainstream Tool Setters
Automated Production Line IntegrationStandardized Interface, Seamless Integration with MES/ERP Systems, Automated Production Lines, Gantry Robots, AGVs and Other Equipment
Software System CompatibilitySupports Windows/Linux, Can Integrate with Customer's Proprietary Production Management System
Secondary Development SupportComplete SDK & API Provided, Supports Customer Customized Secondary Development
After-Sales & Support Services
Full Machine Warranty Period12 months (from the date of equipment acceptance)
Warranty Service ContentFree on-site repair, free replacement of non-human-damaged parts, free technical support during warranty period
On-Site Service Response TimeResponse within 4 hours domestically, on-site within 24 hours (48 hours for remote areas)
Technical Support Service7×24 Remote Technical Support, Lifetime Free Technical Consultation
Installation & Debugging ServiceFree on-site installation, debugging & training until normal production
Training ServiceFree operation, programming & maintenance training, customizable training content
Spare Parts SupplyNationwide spare parts warehouses, common spare parts delivered within 48 hours, core spare parts within 72 hours
Equipment Upgrade ServiceLifetime Equipment Software Upgrade & Function Expansion Services
Residual Value Recovery ServiceEquipment trade-in & residual value recovery service available
Maintenance & Care Specifications
Daily Maintenance (Daily)1. Clean oil/dust from equipment surface; 2. Check air supply pressure; 3. Check emergency stop button; 4. Check for abnormal noise/vibration during operation
Weekly Maintenance (Weekly)1. Clean robot joints & guide rails; 2. Check air hoses & cables for damage/looseness;
3. Check gripper & tool setting head for wear; 4. Back up equipment programs & parameters
Monthly Maintenance (Monthly)1. Lubricate robot joints; 2. Check electrical system terminals for looseness;
3. Calibrate tool setting accuracy & repeat positioning accuracy; 4. Clean dust inside control cabinet
Quarterly Maintenance (Quarterly)1. Comprehensive check of robot body & control cabinet sealing; 2. Check servo motor & reducer operating status; 3. Comprehensive calibration of all equipment accuracies; 4. Check safety protection system functionality
Annual Maintenance (Yearly)1. Full disassembly & maintenance of robot joints & reducers; 2. Replace aged air hoses, cables & seals;
3. Comprehensive electrical system performance test; 4. Full machine accuracy calibration & performance test
Wear Parts Replacement Cycle1. Gripper Jaws: 6-12 months (depending on usage frequency); 2. Tool Setting Head: 3-6 months (depending on usage frequency); 3. Air Hose Fittings: 12 months; 4. Seals: 12-24 months
Maintenance ConsumablesSpecial Robot Grease, Cleaning Solution, Sealant, Compressed Air Filter Element, etc.
Maintenance ServiceOriginal factory on-site maintenance service available, customizable maintenance packages
Standard & Optional Accessories
Standard Accessories1. Robot body x1; 2. Control cabinet x1; 3. Standard gripper mechanism x1 set; 4. Air source FRL unit x1 set;
5. Power cable & communication cable x1 set; 6. Product manual & maintenance manual x1 set
Optional Accessory 1: Function Expansion1. Tool holder scan recognition system; 2. Tool presetting system; 3. Multi-station tool holder magazine (12/24-station optional); 4. Tool wear detection system; 5. Data acquisition & traceability system
Optional Accessory 2: Safety Protection1. Safety light curtain; 2. Safety door lock; 3. Equipment protective fence; 4. Audible & visual alarm device
Optional Accessory 3: Installation Adaptation1. Customized mounting base; 2. Machine tool docking flange; 3. Customized gripper jaws; 4. Special tool setting head;
5. Extension cables & air hoses
Optional Accessory 4: Services1. Extended warranty service; 2. Annual maintenance package; 3. Customized programming service; 4. Secondary development service;
5. On-site training service
Application Scenarios & Adaptation Scope
Core Application Scenario 1Automatic Tool Loading & Setting, Tool Presetting, Wear Compensation for CNC Machining Centers
Core Application Scenario 2Unified Management & Automatic Transfer of Tool Holders for Multi-Machine, Multi-Tool Automated Production Lines
Core Application Scenario 3Automation Upgrade for Machining Workshops in Automotive Parts, Aerospace, Mold, 3C Electronics, Engineering Machinery Industries
Core Application Scenario 4Unmanned Machining Workshop, Lights-Out Factory Full-Process Automated Production
Core Application Scenario 5Tool Life Management, Machining Quality Traceability, Production Data Collection & Analysis
Compatible Machine Tool TypesVertical Machining Center, Horizontal Machining Center, Gantry Machining Center, CNC Lathe, Grinding Machine and Other CNC Equipment
Applicable IndustriesAutomotive Manufacturing, Aerospace, Mold Machining, 3C Electronics, Engineering Machinery, Medical Devices, General Machinery and All Machining-Related Industries
Machine Safety Requirements & Compliance
CE Safety CertificationCompliant
3C Safety CertificationCompliant
Mechanical ProtectionCompliant with GB/T 15706 Machinery Safety Standard
Emergency Stop ButtonCompliant with GB/T 16754 Emergency Stop Device Standard
Control CircuitCompliant with GB/T 5226.1 Machinery Electrical Safety Standard
Interlock DeviceCompliant with GB/T 18831 Interlocking Device Standard
Grounding RequirementCompliant with GB/T 5226.1 Grounding Protection Standard
Software LogicCompliant with GB/T 20438 Functional Safety Standard
Safety LabelingCompliant with GB 2894 Safety Signs Standard
Environmental RequirementsCompliant with GB/T 37414 Industrial Environment Standard
Electrical InspectionCompliant with GB/T 5226.1 Electrical Equipment Inspection Standard
Equipment NameplateCompliant with GB/T 13306 Nameplate Standard
Noise LevelCompliant with GB/T 3768 Noise Measurement Standard