TrueZero High-Precision Off-Machine Laser Tool Presetter

TrueZero is HIPPSC's high-precision off-machine laser tool presetter, automatically measuring tool length, diameter, concentricity, edge runout, and R-angle to 0.1 micron display accuracy across nine machine models.

PRECISION TOOL INSPECTION

High-Precision Off-Machine Laser Tool Presetter

Model: TrueZero

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Display Accuracy

0.1um

Min Measurable Tool Diameter

0.15mm

One-Touch Measurement Cycle

30s/pc

E25 to E100 and T30 to T50

9 Models

Product Positioning

Precision Tool Inspection Device, HIPPSC Tool Automation Ecosystem Member, Off-Machine Tool Presetting & Inspection Unit for Workshop

Core Functions

Automatic Measurement & Presetting of Tool Length, Diameter, Concentricity, Edge Runout, R-Angle

Product Basic Information

Full Product Name

High-Precision Off-Machine Laser Tool Presetter

Product Model

TrueZero

Product Positioning

Precision Tool Inspection Device, HIPPSC Tool Automation Ecosystem Member, Off-Machine Tool Presetting & Inspection Unit for Workshop

Core Application

Automatic Measurement & Presetting of Tool Length, Diameter, Concentricity, Edge Runout, R-Angle

Product Type

High-Precision Off-Machine Laser Tool Presetter

Applicable Industries

CNC Machining, Mold Manufacturing, Precision Machinery, Aerospace, Automotive Parts Machining, etc.

Core Performance Parameters

Comparison Table
  • Min Measurable Tool Diameter: TrueZero E25 0.15mm, TrueZero E32 0.15mm, TrueZero E40 0.15mm, TrueZero E50 0.15mm, TrueZero E63 0.15mm, TrueZero E100 0.15mm, TrueZero T30 0.15mm, TrueZero T40 0.15mm, TrueZero T50 0.15mm
  • Max Measurable Tool Diameter: TrueZero E25 32mm, TrueZero E32 32mm, TrueZero E40 32mm, TrueZero E50 32mm, TrueZero E63 80mm, TrueZero E100 80mm, TrueZero T30 32mm, TrueZero T40 80mm, TrueZero T50 80mm
  • Max Measurable Tool Height: TrueZero E25 400mm, TrueZero E32 400mm, TrueZero E40 400mm, TrueZero E50 400mm, TrueZero E63 400mm, TrueZero E100 500mm, TrueZero T30 400mm, TrueZero T40 400mm, TrueZero T50 500mm
Comparison Table
  • Spindle Nose Accuracy: HSK25E under 1um, HSK32A/HSK32C/HSK32E/HSK40F under 1um, HSK40A/HSK40C/HSK40E/HSK50F under 1um, HSK50A/HSK50C/HSK50E/HSK63F under 1um, HSK63A/HSK63C under 1um, HSK100A under 1.5um, BT30/BBT30 under 1um, BT40/BBT40 under 1um, BT50/BBT50 under 1.5um
  • Spindle Remote End Accuracy: HSK25E under 5um, HSK32A/HSK32C/HSK32E/HSK40F under 5um, HSK40A/HSK40C/HSK40E/HSK50F under 5um, HSK50A/HSK50C/HSK50E/HSK63F under 5um, HSK63A/HSK63C under 5um, HSK100A under 5um, BT30/BBT30 under 5um, BT40/BBT40 under 7um, BT50/BBT50 under 7um
  • Repeat Measurement Accuracy (Diameter): HSK25E 2um, HSK32A/HSK32C/HSK32E/HSK40F 2um, HSK40A/HSK40C/HSK40E/HSK50F 2um, HSK50A/HSK50C/HSK50E/HSK63F 2um, HSK63A/HSK63C 4um, HSK100A 4um, BT30/BBT30 2um, BT40/BBT40 4um, BT50/BBT50 4um
Display Accuracy

0.1μm

Repeat Measurement Accuracy (Length)

±2μm

Repeat Measurement Accuracy (Concentricity)

≦1.5μm

Repeat Measurement Accuracy (Edge Runout)

≦1.5μm

Repeat Measurement Accuracy (Arc)

±5μm (For arcs above R1; measurement accuracy degrades for arcs below R1, detection may fail)

Spindle Speed Range

0-1000 rpm/min

Spindle Speed During Measurement

600rpm (default, adjustable)

Spindle Speed During Scanning

10rpm

Rapid Traverse Speed

5000mm/min

Measurement Traverse Speed

3000mm/min

Dimensions & Weight

Equipment Dimensions (L×W×H)

600×1050×1900mm

Equipment Net Weight

350KG (370KG for E100, T50)

Base Mounting Dimensions

Adaptable to Standard Industrial Workbench, with Adjustable Leveling Feet

Laser Probe Stroke (X-Axis)

±150mm

Laser Probe Stroke (Z-Axis)

400mm (500mm for E100, T50)

Operation Interface

12.3-inch Industrial Touch Screen, Supports Chinese/English Switching

Equipment Structure

Vertical Integrated Body, Laser Probe + Precision Spindle + Electrical Control System Integrated

Electrical & Pneumatic Specifications

Rated Power Supply

AC220V / 50Hz

Rated Power

2KW

Rated Current

10A

Power Interface

GB Standard 3-Pin 10A Plug

Control Voltage

DC24V

Rated Air Supply Pressure

0.6-0.8 MPa (for Spindle Tool Release/Clamping)

Maximum Air Consumption

50L/min

Air Supply Interface

Φ10mm Quick-Connect Fitting

Protection Rating

IP54

Environmental Adaptability & Protection

Operating Ambient Temperature

0℃ ~ 45℃

Storage Ambient Temperature

-10℃ ~ 60℃

Operating Ambient Humidity

20%~90% RH (Non-Condensing)

Vibration Resistance

0.5G (10-60Hz)

Impact Resistance

1G (11ms)

Noise Level

≤65dB(A)

Dust Environment Adaptability

Adaptable to Typical Dusty Machining Workshop Environment, Laser Probe Requires Regular Cleaning

Oil-Contaminated Environment Adaptability

Adaptable to Typical Oil-Contaminated Machining Workshop Environment, Anti-Oil Coating on Equipment Surface

Core Function Configuration

Core Function 1

Automatic Tool Length Measurement (1μm Accuracy)

Core Function 2

Automatic Cutting Edge Diameter Measurement (Min. 0.2mm)

Core Function 3

Automatic Edge Runout Measurement (Multi-Edge Tools)

Core Function 4

Automatic R-Angle Measurement & Calculation

Core Function 5

Automatic Concentricity Measurement (Tool Shank)

Core Function 6

Automatic Tool Holder Scan Recognition & Information Traceability (Optional)

Core Function 7

Automatic Tool Life Statistics & Warning Management

Core Function 8

One-Touch Fully Automatic Measurement (Length + Diameter + Runout + Concentricity + R-Angle)

Operation Method

Touch Screen One-Touch Operation / Electronic Handwheel Manual Debug (X/Z/C 3 Axes)

Storage Capacity

Stores ≥10,000 Tool Measurement Records, ≥100 Tool Parameter Templates

Communication Interface

Ethernet / RS232 / RS485 / USB (Supports MES/ERP Upload)

Data Output

Measurement Result Printing, Network Upload, Label Printing, Scan Traceability

Safety Protection System

Safety Function 1

Emergency Stop Button (Dual Channel: Body + Control Panel)

Safety Function 2

Laser Probe Anti-Collision Protection, Auto Stop on Over-Travel

Safety Function 3

X/Z Axis Soft Limit + Hard Limit Dual Protection

Safety Function 4

Automatic Alarm & Shutdown on Spindle Abnormality

Safety Function 5

Full Electrical Protection: Overcurrent, Overvoltage, Overload, Overtemperature

Safety Function 6

Air Supply Pressure-Loss Protection, Air-Off Self-Lock (Spindle Tool Release Protection)

Safety Function 7

Auto Pause & Alarm Prompt on Program Runtime Error

Safety Function 8

Error-Proof Function: Auto Recognition & Alarm on Tool Holder Model Mismatch

Safety Function 9

Laser Safety Class 2, Compliant with Eye Safety Standards

Integration & Compatibility

CNC System Compatibility

Fully Compatible with FANUC, Siemens, Mitsubishi, Heidenhain, Huazhong CNC, GSK and Other Mainstream CNC Systems

Machine Tool Brand Compatibility

Fully Compatible with Mazak, DMG MORI, Makino, HAAS, Shenyang Machine Tool, Dalian Machine Tool and Other Mainstream Brand Machining Centers

Tool Holder System Compatibility

Fully Compatible with BT, HSK, SK, CAT and Other Mainstream Tool Holder Systems (via Spindle Adapter Replacement)

Data Upload Method

Supports MES Integration, ERP Data Upload, Local Database Export

Automated Production Line Integration

Standardized Interface, Seamless Integration with MES/ERP Systems, Automated Production Lines, Tool Management Systems

Software System Compatibility

Supports Windows/Linux, Can Integrate with Customer's Proprietary Production Management System

Secondary Development Support

Complete SDK & API Provided, Supports Customer Customized Secondary Development

After-Sales & Support Services

Full Machine Warranty Period

12 months (from the date of equipment acceptance)

Warranty Service Content

Free on-site repair, free replacement of non-human-damaged parts, free technical support during warranty period

On-Site Service Response Time

Response within 4 hours domestically, on-site within 24 hours (48 hours for remote areas)

Technical Support Service

7×24 Remote Technical Support, Lifetime Free Technical Consultation

Installation & Debugging Service

Free on-site installation, debugging & training until normal production

Training Service

Free operation, programming & maintenance training, customizable training content

Spare Parts Supply

Nationwide spare parts warehouses, common spare parts delivered within 48 hours, core spare parts within 72 hours

Equipment Upgrade Service

Lifetime Equipment Software Upgrade & Function Expansion Services

Residual Value Recovery Service

Equipment trade-in & residual value recovery service available

Maintenance & Care Specifications

Daily Maintenance (Daily)

1.Clean oil/dust from equipment surface; 2. Check air supply pressure; 3.Check emergency stop button; 4. Check laser probe window cleanliness

Weekly Maintenance (Weekly)

1.Clean laser probe optical window (use professional lens cloth); 2.Check air hoses & cables for damage/looseness; 3.Check spindle taper for wear, clean & apply anti-rust oil; 4.Back up equipment measurement data

Monthly Maintenance (Monthly)

1.Lubricate X/Z axis guide rails & ball screws; 2.Check electrical system terminals for looseness; 3.Calibrate measurement accuracy (using standard calibration tool holder); 4.Clean dust inside electrical control cabinet

Quarterly Maintenance (Quarterly)

1.Comprehensive check of equipment body sealing; 2.Check servo motor & spindle operating status; 3.Comprehensive calibration of all measurement accuracies; 4.Check safety protection system functionality

Annual Maintenance (Yearly)

1.Full disassembly & maintenance of X/Z axis guide rails, ball screws & bearings; 2.Replace aged air hoses, cables & seals; 3.Comprehensive electrical system performance test; 4.Full machine accuracy calibration & performance test

Wear Parts Replacement Cycle

1.Laser Probe Lens: 3-6 months (depending on usage frequency); 2.Spindle Adapter: 12-24 months (depending on usage frequency); 3.Air Hose Fittings: 12 months; 4.Seals: 12-24 months

Maintenance Consumables

Special Guide Rail Grease, Laser Lens Cleaning Solution, Lens Cloth, Sealant, Compressed Air Filter Element, Spindle Anti-Rust Oil, etc.

Maintenance Service

Original factory on-site maintenance service available, customizable maintenance packages

Standard & Optional Accessories

Standard Accessories

1.Laser tool presetter main unit x1; 2.Industrial touch screen control panel x1; 3.Standard spindle adapter x1 set (BT40);4.Standard calibration tool holder x1; 5.Air source FRL unit x1 set; 6.Power cable & communication cable x1 set; 7.Product manual, operation manual & maintenance manual x1 set; 8.Electronic handwheel x1

Optional Accessory 1: Function Expansion

1.Tool holder scan recognition system (QR/barcode); 2.Tool presetting system software module; 3.Multi-spec spindle adapters (BT30/HSK-A63/HSK-A100, etc.); 4.Dedicated edge measurement program;5.Dedicated concentricity measurement program; 6.Data acquisition & traceability system software

Optional Accessory 2: Safety Protection

1.Equipment protective cover; 2.Audible & visual alarm device; 3.Laser safety glasses

Optional Accessory 3: Installation Adaptation

1.Customized mounting base; 2.Special spindle adapter (non-standard tool holder); 3.Extension cables & air hoses; 4 Label printer

Optional Accessory 4: Services

1.Extended warranty service; 2.Annual maintenance package; 3.Customized measurement program development; 4.Secondary development service; 5.On-site training service

Application Scenarios & Adaptation Scope

Core Application Scenario 1

Tool Length, Diameter, Concentricity, R-Angle Presetting & Inspection for CNC Machining Centers

Core Application Scenario 2

Quick Changeover Measurement & Parameter Setting for Multi-Variety, Small-Batch Tools

Core Application Scenario 3

Tool Presetting for Machining Workshops in Automotive Parts, Aerospace, Mold, 3C Electronics, Engineering Machinery Industries

Core Application Scenario 4

Unmanned Machining Workshop, Lights-Out Factory Tool Presetting & Life Management

Core Application Scenario 5

Tool Life Management, Machining Quality Traceability, Production Data Collection & Analysis

Compatible Machine Tool Types

Vertical Machining Center, Horizontal Machining Center, Gantry Machining Center, CNC Lathe, Grinding Machine and Other CNC Equipment

Applicable Industries

Automotive Manufacturing, Aerospace, Mold Machining, 3C Electronics, Engineering Machinery, Medical Devices, General Machinery and All Machining-Related Industries

Machine Safety Requirements & Compliance

CE Safety Certification

Non-Compliant

3C Safety Certification

Non-Compliant

Laser Safety Class

Class 2 (Compliant with IEC 60825-1)

Mechanical Protection

Compliant with GB/T 15706 Machinery Safety Standard

Emergency Stop Button

Compliant with GB/T 16754 Emergency Stop Device Standard

Control Circuit

Compliant with GB/T 5226.1 Machinery Electrical Safety Standard

Interlock Device

Compliant with GB/T 18831 Interlocking Device Standard

Grounding Requirement

Compliant with GB/T 5226.1 Grounding Protection Standard

Software Logic

Compliant with GB/T 20438 Functional Safety Standard

Safety Labeling

Compliant with GB 2894 Safety Signs Standard

Environmental Requirements

Compliant with GB/T 37414 Industrial Environment Standard

Electrical Inspection

Compliant with GB/T 5226.1 Electrical Equipment Inspection Standard

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Need help specifying the right TrueZero configuration?

HIPPSC's engineering team can help match tool holder compatibility, power requirements, and integration needs to your workshop.